Tuesday, July 28, 2009

Miller Coolmate 1 Water Cooler for Tig Welding 300360



MILLER COOLMATE 1 Water Cooler for Tig Welding # 300360

Miller Coolmate 1 is a 115 VACLight industrial, 1-gallon cooler designed for water-cooled torches on power sources rated up to 200A. Compact horizontal design allows stacking and convenient mounting. Filter and coolant filling spout are conveniently located for easy access.
For a great deal call Bob @ brweldingsupplies 800-783-3073

Miller Spoolmate 100 Spoolgun 300371


Miller Spoolmate™ 100 Series Spoolgun 300371
Your choice for exceptional aluminum welding results for do-it-yourself projects.

Superior features include:
Direct Connect cable allows for easy change over and set-up on aluminum.
Recessed contact tip for easier welding and prevention of burn back issues.
Dual V-knurled drive rolls for consistent feeding.
Adjustable pressure lever for easy unloading and loading of wire.
Adjustable drive roll tension for feeding different types of wire.
Heavy-duty cast-aluminum gearbox and drive motor.
12 ft. cable with heavy-duty strain relief to protect against kinking.
Comes complete with 12 ft. cable, custom carrying case, and extra contact tips and nozzle.


Welding Output Rating
135 A at 30% Duty Cycle
Wire Diameter Capacity
.030 - .035 in (0.8 - 0.9 mm) aluminum
.023 - .035 in (0.6 - 0.9 mm) steel, and stainless steel
Wire Speed
MM 140: 5-365 IPM
MM 180: 65-625 IPM
Max Spool Size Capacity
4 in (102 mm)
Net Weight
5 lb (2.3 kg) with cable assembly


For a great deal call Bob @ brweldingsupplies 800-783-3073

Miller Trailblazer 302 Air Pak 907326


Trailblazer® 302 Air Pak 907376
Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, and 13,000 watts of generator power for job site tools.

Three take-charge tools in one
The all-in-one tool that delivers multiprocess output for welding, plasma cutting, gouging, and air tools.
Accu-Rated™ 13,000 watts of usable peak generator powerProfessional welding performance in all processes with the best welding arc in its class.
Rotary-screw compressor delivers 26 CFM of air at 100% duty cycle.
Requires Half the SpaceTakes only half the bed space of a separate engine-driven air compressor and welder, freeing up 50% more room on your truck for equipment and supplies.
Better Truck PayloadOffers up to 25% less axle weight for payload advantage.
Strongest Combined Generator/Compressor Power Delivers an industry-leading 13,000 watts of peak generator power independent of weld settings—enough to power a Spectrum® 875 plasma cutter, and provide air for plasma cutting at the same time. (Rated 5/8" mild steel)
Ultra-Reliable Rotary-Screw Compressor Quiet, durable rotary-screw compressor delivers 26 CFM at 70–160 psi (up to 160 psi) of air at 100% duty cycle while rated at 104° F, compared to the industry standard of 68° F. It offers an average of three times the service life of traditional reciprocating compressors.
Deliverable Air, On DemandProduces 100% deliverable air when you need it: no more down time waiting for an external tank to fill. Airflow can be selected depending on tool requirements.

Rated Output at 104° F (40°C)
CV/DC: 300 A, 32 V at 100% Duty Cycle; 350 A, 32 V at 60% Duty Cycle
CC/DC: 280 A, 32 V at 100% Duty Cycle
CC/AC: 200 A, 25 V at 100% Duty Cycle
Air Compressor: 26 CFM at 100% Duty Cycle
Output Power Range
DC Stick: 25 - 300 A
DC TIG: 10 - 300 A
AC TIG/Stick: 10 - 225 A
MIG/FCAW: 13 - 35 V, 350 A
Generator Power- rated at 104°F (40°C)
Peak: 13,000 W
Continuous: 11,000 W
Air Compressor: 26 CFM, 100% Duty Cycle, 70-160 PSI
Net Weight
771 lb (350 kg) without fuel
Engine
Twin-cylinder, 30 hp Kohler gas


For a great deal call Bob @ brweldingsupplies 800-783-3073




Miller Dynasty 200 DX Tig Runnert Series 951140 & 951139

Maximum flexibility - Miller Electric combines advanced inverter technology with Auto-Line™ technology, offering the most flexible AC/DC TIG/Stick power supply in the welding industry.

NEW! Complete water-cooled packages —One stock number provides all the necessary items required for a water-cooled TIG welding system.
AC TIG Features
NEW! Blue Lightning™ - High Frequency Arc Starter for non-contact arc initiation. More consistent arc starts compared to traditional HF arc starters. Greater reliability and no maintenance on solid state components. Preset parameters for tungsten sizes from .020 - 1/8 inch provide optimized starting for applications from thick to micro thin material. For unique applications, custom settings are programmable.
Extended AC Balance (30-99%) controls the amount of oxide cleaning (amperage time in EN) which is essential for high quality welds on aluminum.
AC frequency (20-250 hz) controls the width of the arc cone and the force of the arc.
NEW! AC Waveforms
Advance Squarewave, fast freezing puddle, deep penetration, and fast travel speeds.Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action.Sine wave for customers that like a traditional arc. Quiet with good wetting.Triangular wave reduces the heat input and is good on thin aluminum. Fast travel speeds.
DC TIG Features
Exceptionally smooth and precise arc for welding exotic materials.
Stick Features (AC/DC)
Tailored arc control (DIG) allows the arc characteristics to be changed for specific applications and electrodes. Smooth running 7018 or stiffer, more penetrating 6010.
Hot Start™ adaptive control provides positive arc starts without sticking.
AC frequency control adds additional stability when Stick welding in AC for smoother welds.
Low OCV Stick is a simple design that reduces open-circuit voltage to 5-10 VDC when power source is not in use. This built-in circuit design eliminates the need for add-on voltage reducers.
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Built-in pulser reduces heat input; adds arc stability (DX model only).
Fan-On-Demand™ cooling system only operates when needed.
Auto-Line™ provides state-of-the-art flexibility by automatically connecting to 120-460 VAC, single- or three- phase power without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for the shop or the job site.
Portable in the shop or at the job site - at 45 lb the unit is easily moved from location to location.
Lift-Arc™ start provides TIG arc starting without the use of high frequency.
Wind Tunnel Technology™ is an Internal air flow that protects electrical components and PC boards from dirt, dust, and debris, greatly improving reliability.
LVC™ Line Voltage CompensationKeeps output of the power source constant regardless of fluctuation in input power ± 10%.
Squarewave technology is the AC output of a power source that has the ability to rapidly switch between the positive and negative half cycles of alternating current.
Thermal Overload ProtectionInternal components are protected from damage by thermal overload protection automatically shuts down the unit if duty cycle is exceeded or air flow and cooling are restricted.
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COMES WITH
Dynasty 200 DX Fingertip OR Foot Control packageComplete
Dynasty 200 DX power source
10 ft (3 m) primary cord
(2) Dinse 50 mm connectors
2-Wheel Trolley Cart
Coolmate™ 1 Cooler 120VAC
Coolant (1 gallon)
RCCS-14 Remote Finger Tip or 14 HD Foot Control
25 ft (7.6 m) Weldcraft® WP20 water-cooled torch
Torch accessory kit with tungsten
Shielding Cups
Collets-1/16, 3/32, 1/8
Collet Bodies-1/16, 3/32, 1/8
2% Cerium Tungsten-1/16, 3/32, 1/8
15 ft (4.6 m) work lead w/clamp
10 ft (3 m) gas hose
Smith Regulator/flowmeter
Torch Cable Cover
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Call Bob @ brweldingsupplies for a great deal 800-783-3073

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Miller Diversion 165 AC DC Tig Welder 907005


Miller Diversion™ 165 AC DC Tig Welder # 907005
The Personal User's AC/DC TIG machine. Set a material type and thickness, and you are ready to weld.

NEW! Easy-to-understand operator interface. Only three switches to operate the machine: a power switch, a material selection switch, and an amperage control/material selection switch.
Inverter-based, AC/DC power source provides a more consistent welding arc while operating more efficiently (less energy is used).
Portable. Whether it's in the shop, garage or at the race track, at 50 pounds it can be taken anywhere.
HF start for non-contact arc starting that eliminates tungsten and material contamination.
Fan-On-Demand™ improves power efficiency and reduces noise and maintenance by lessening the amount of airborne contaminants pulled through the machine

Auto-Postflow protects the weld end zone and electrode by optimizing postflow time based on welding amperage - for adequate shielding every time without waste and no need for adjustment.
Fully adjustable amperage control from 10-165 amps DC and AC.
NEW! Weldcraft® LS17 TIG Torch. 150 A, air-cooled torch features the hand controlled amperage adjustment built into the handle of the torch.

Comes Complete With
Power source with primary cord (50A, 230 V plug, attached)
12.5 ft (3.6 m) LS17 Weldcraft® TIG torch with backcap, ceramic gas cup, 3/32 in (2.4 mm) collet and collet body, and 2% ceriated tungsten
11 ft (3.4 m) work cable and clamp
Smith® Argon regulator/flow gauge with hose
TIG Welding for Dummies book
Set-up and operation DVD
Welding project blueprint for a machine cart/cylinder rack

For a great price call Bob @ brweldingsupplies 800-783-3073

Tuesday, July 21, 2009

Millermatic 212 Autoset Mig Welder 907405


Miller's Millermatic 212 Mig Welder W/Autoset 907405

New! Auto-Set™ is a breakthrough control that automatically sets your welder to the proper parameters. Auto-Set makes set up very simple and gives you precise settings instantly.
Manual Mode allows you to manually set weld parameters for broader applications.
NEW! Infinite voltage control replaces "tap" settings which means you can now "dial in" precise weld voltage and wirefeed speed when using the Manual Mode.
Compatible with Spoolmatic® 15A/30A spool gun! The Spoolmatic 15A/30A saves time for the operator by eliminating the need to go back to the machine to change the spool gun wirefeed speed.

Larger work area - now with longer 15-ft M-25 gun.
Patent-pending EZ-Change™ Low Cylinder Rack allows operators to easily roll cylinders on and off of rack - no need to lift cylinders.
Compatible with Bobcat™ welder/ generators.
This is available at www.brweldingsupplies,com

Monday, July 20, 2009


The Millermatic 211 is Miller’s answer to a small , portable medium-duty mig welder that can be used on both 120 and 230 volts . The Millermatic 211 uses the MVP plug system as the DVI2 and Spectrum Xtreme 375. The Millermatic 211 welds up to 3/8″ in a single pass .New features include Auto-Set , Smooth Start feature , and Tip Saver .
Welds 24 gauge to 3/8″ steel
Welds 18 gauge to 1/4″ aluminum
Welds thickest material in its class- up to 3/8″ in a slngle pass.

Hooking up a Miller Spoolmate 100 to a Millermatic 211 is a breeze and makes a great combo package for almost any kind of welding in your shop .
This unit list for $ 1197 but at www.brweldingsupplies.com . its $ 960 delivered.
Call 800-783-3073 for more info.


Welding Fume Extractors and Hexavalent Chromium

Not all fume extractors are created equal !!! All extract welding fumes and particulates from the air and they do make for a cleaner environment . But unless they have a hepa filter dont expect to get rid of Hexavalent Chromium .
Hexavalent Chromium, or Cr(VI), became a part of the welding lexicon with the implementation of OSHA Standard 29 CFR 1910.1026. Compliance methods discussed in the standard center around the need to reduce Cr(VI) to a specified PEL, or Permissible Exposure Limit. Methods of compliance include materials substitution, employee isolation, and ventilation. All methods have their merits and limitations, and their utilization depends largely on the needs and circumstances of individual welding operations.
Where substitution and isolation methods are not practical, a welding operation seeking compliance with the OSHA standard will by necessity turn to ventilation methods. These methods include circulation fans and local exhaust, or source capture, systems. Circulation and exhaust fans, while widely used, do not by their nature clean air, but only disperse Cr(VI) particulate. As such, this method may not necessarily reduce PELs to compliance levels, and could leave workers at risk.
OSHA therefore recommends that welders utilize source capture systems, indicating that such systems provide the cleanest and healthiest workplaces. Source capture systems include filtering machines such as fume extractors and downdraft tables, and fume exhausters used with extraction arms. Filtering units provide a greater degree of protection of the two source capture methods, because the units capture and contain the harmful particulate and recirculate clean air back into the workplace. While various types of filters exist for this purpose, HEPA filters provide the absolute greatest protection.
Ace Fume Extractors offers many source capture products that can be equipped with HEPA filters are indicated on their website with the following symbol:
This symbol is your assurance that you have selected a product that provides the greatest level of protection against Hexavalent Chromium.
So depending upon your level of exposure and regulations make sure you have a quality and safe extractor in place . For more info call 800-783-3073 BR Weldingsupplies.

Saturday, July 11, 2009

BR Welding Supplies launches its new website.

BR Welding Supplies is happy to announce the launch of our new website. It has been several years since we have had a new look. With the new look comes new features. We now have a newsletter list that you can join. By joining this list you will get access to special deals, coupons, welding tips, and much more. Also if you are not ready to purchase an item yet you can easily add it to you wish list. That way when you are ready to buy you can just come back to your wishlist. No need to hunt down the item twice. So stop on by and check us out. New look, but same great store and even better prices.

BR Welding Supplies
TECHSOUTH TUNGSTEN GRINDERS FOR $ 225
Our Miller rep came in last week to do a demo and showed us a tungsten grinder that he had been using for a while . It was a TechSouth Tungsten grinder . This is a very well made , dependable and does a great job at a reasonable price . TechSouth makes four models : standard, adjustable, adjustable with vacuum and a 220 volt model. Here are some specs.





The Standard Grinder is an excellent tool for hand orbital welding when using tungsten electrodes. The grind is always consistent for precise arc striking and concentration. The standard unit has a fixed angle 20 degrees included.



The diamond wheel is double sided and the movable disk allows the settings for two grooves on the top; as well as, two on the bottom so the entire wheel is used for grinding.
The Adjustable Head Grinder allows you to set various angles on the tip of the tungsten, for the more difficult tig welding project; especially when welding thin materials. This one is $270
The Vacuum Head Unit comes complete with an adjustable grinding head for various angles and a vacuum that extracts the tungsten dust to a vacuum bag that can be emptied or replaced.
This beats the old bench grinder that leaves deposits and residue that can cause weld contamination .

Millermatic 140 MIG Welder w/Auto-Set
Miller 907335
Miller Part # 907335


Features
Auto-Set™ features the breakthrough control that automatically sets your welder to the proper parameters. It works with .024 and .030 in solid steel wire, (75% argon/25% CO2) shielding gas, and provides all-in-one MIG , minus the guesswork. Just set the wire size, set the material thickness, and start welding.
New! Spool gun compatibility makes for reliable and economical aluminum welding .

Spoolmate 100
Smooth-Start™ technology provides a smooth, spatter-free start.
Infinite Voltage Control with Manual On/Off Wire Feed Speed Tracking
Miller’s Exclusive “Tip Saver” Short Circuit Protection
Durable Cast Aluminum Feedhead
Factory-installed Gas Solenoid Valve
Standard Built-in Solid-State Contactor Circuit
Thermal Overload Protection
Easy access to output studs provides easy switching between solid or flux cored wires
Self-resetting Motor Protection Circuit
Uses 4 or 8 in (102 or 203 mm) spools